RFID solution tracks pallet movement at Asahi Glass

October 1st, 2009

Network Computing: Asahi India Glass, one of the largest manufacturers of glass for automotives, uses specially designed metallic pallets to store and move the automotive glass across the supply chain, right from the production floor till the car manufacturer's assembly line. Thus, visibility of these pallets is imperative at all times, not only at the firm’s own facilities, but also at the customer's end.

Asahi faced a huge challenge with respect to monitoring and accounting for these pallets, since they are critical to production, are moveable, large in number and circulated in an open loop supply chain.

To improve pallet visibility, the firm partnered with Barcode India, which developed a turnkey solution for returnable asset tracking using Motorola passive UHF Gen2 RFID technology. Today, each pallet is mounted with RFID tags which carry a unique pallet ID number.

The gate portals are erected at strategic locations to capture the movement of the pallets. As a forklift carrying an RFID-enabled pallet passes through these portals for inward, outward or within facility movement, the tags are read by gate readers and processed by the application software. The pallet transactions are also captured at the customer's end at the time of delivery using hand held RFID readers.

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